Scope of application

 

Automotive Industry

Machines for dispensing of foam gaskets

   - Electronic boxes

   - Engine covers

   - Windscreen cowls

   - Ignition coil covers

   - Headlamp housings

   - Ventilation parts

   - Door modules

Machines for compact gaskets

   - Pump housings

   - Cylinder head covers

   - Oil pans

   - Oil filter housings

Machines for encapsulating of electronic parts

   - Sensors

   - Relays

   - ABS controls

   - Engine controls

   - Micro switches

 

Medical Applications

Machines for encapsulating or gluing

   - Capillary dialysers

   - Blood lancets

   - Sterilization boxes

   - Prosthetics

   - Disposable care goods

   - Coffee pots

Electrical and Electronic Industry

Machines for the dispensing of foam gaskets

   - Plastic boxes

   - Electrical cabinets

   - Interior and exterior lights

   - Metal housings

Machines for encapsulating of electronic parts

   - Sensors

   - Circuit boards

   - Water pumps

   - Power supplies

   - Magnetic valves

 

Filter Industry

Machines for mould foamed or glued filters

   - Air filters

   - Fine dust filters

   - Liquid filtration

 

Appliance Industry

Machines for dispensing of foamed gaskets

   - Sinks

   - Ceramic cook tops

   - Laundry dryers

   - Dish washers and washing machines

   - Machines for gluing applications

   - Oven doors

   - Washers

 

Advantages of dispensed polyurethane foam gaskets

  • Reduce inventory and procurement costs by replacing multiple foam gaskets with one liquid product

  • Lower labour costs through precise, robotic application

  • Excellent suited for series production particularly for large-volume production

  • Superior quality compared to a manual foam tape/gasket application

  • Save money and time during the prototype and testing stages — can be applied to parts in minutes

  • Waterproof due to the integral skin

  • Meets high quality standards (e.g. IP 67, high pressure water steam jet tests)

  • Uniform gasket with a neat coupling. No seams or joints to leak

  • Easy compensation of component tolerances

  • Low assembly forces needed due to the mixed-cell foam structure

  • Excellent compression set

  • Precise material adjustment to meet the specifications of the application

  • Three-dimensional and complex thixotropic seals

  • Does not require heat or light for curing and will not become liquid on re-heating

  • Conforms to surface irregularities

  • Accurate placement within ± 0.01cm

  • Uses low-pressure equipment. Provides improved operator safety

  • Increased production speed. Gaskets can be applied at a rate of 300mm per second and reach tack-free cure in 5 to 30 minutes

  • Self-adhesion. No adhesive required

  • Ambient temperature application. No heating costs

  • Automated meter-mix equipment can be programmed to dispense quickly and accurately in different shapes and sizes

 

 

Products and systems

 

Robotek is specialist of mixing and dispensing systems for two or multi-component polyurethane and foam gaskets for sealing, casting, encapsulating and bonding. As complementary solution, Robotek manufactures also special-purpose machineries as follows;

  • Turn tables

  • Shuttle tables

  • Conveyors

  • Lift systems

  • Work piece storage systems

  • Multi-storey waiting systems for drying and reaction of chemical processes

  • Linear storage unit

  • Rotary storage unit

  • Screw conveyors

  • Work piece locating systems

  • Work-piece fixtures

  • Vacuum clamps

  • Work piece grippers

  • Vacuum suction plates

  • Assembly lines

  • Indexing systems

  • Linear transfer machines

For tailor made turn-key automation solution and complex production systems please contact our sales department.

 
Copyright © 2011 Robotek Ltd.